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Pump Operations

Handline Introduction & Quick Reference
Pump Panel Control Board

1. Startup & Engagement

Turn On Sequence:
  1. Battery (Wait)
  2. Button (Wait)
  3. Start

Transmission:
Drive Shaft: 3 on Engine
(2 = Driving, 1 = Pump)

Pump Shift:
Shift x2 → Select D (Drive)

Fire Hydrant Connection

2. Water Supply (Keystone)

  • 1 Cover off
  • 2 Handle out
  • 3 Air release (crack open)
  • 4 Pull "Fill Tank" lever
  • 5 Primer fire pump
    (look under truck for water)
5" Supply Line Ops:
Throw towards hydrant → Make loops → Go Wide.

Hydrant Pressure:
70 PSI = OK
90 PSI = Good

3. Pump Control & Safety

Cab Check: PAR Tag → Rt/Left/Down → Close Door → PAR Tag

Control Mode (Idle):

  • Dial to 150 PSI (w/ throttle)
  • Open "2" to keep system cool
  • Shut tank fill when full
  • Tip: Mark PSI gauge with crayon

Specs:
Limit: 1500 GPM
Tank: 500 Gallons

Fire Hose Bed Crosslay

4. Hose Lengths

Location Length
Bumper 150 ft
Crosslays (1,2,3) 200 ft (ea)
Pre-connect 300 ft
Attack Pack 200 ft total
5" Supply 850 ft (+50 shorty)
Smooth Bore Nozzle Tip

5. Nozzle Pressures (PSI)

Standard Flow: 150 GPM

Line SM 20
(15/16)
Chief XD
(7/8)
Bumper 110 95
Crosslay 120 110
300 ft 130 130

6. Rules of Thumb

Conservation:
Can flow 10 PSI under to conserve water.

Elevation:
Going Up: +5 PSI per floor
Basement: -5 PSI

Field Manual Appendix

Theory, Definitions & Troubleshooting

⚠️ Troubleshooting

🔊 Problem: "Rocks in the Pump"
This is Cavitation. You are trying to pump more water out than is coming in. The water is literally boiling inside the pump.
Action: Throttle Down immediately.
🔥 Problem: Pump Overheating
You are "Dead Heading" (pumping with nozzles closed). Friction is heating the water.
Action: Open Recirculate / Tank Fill.

🧮 The "Why" Behind the Math

Friction Loss (FL):
Water rubbing against the inside of the hose slows it down. Smaller hose = More friction. This is why we have to pump higher than the nozzle rating.

Elevation Pressure (EP):
Water is heavy (8.34 lbs/gal). Lifting it fights gravity.

  • Going Up? Add 5 PSI per floor (Gravity fights you).
  • Going Down? Subtract 5 PSI (Gravity helps you).

📚 Critical Definitions

  • Water Hammer:
    Closing a nozzle or valve too fast. The moving water slams into the valve like a physical hammer. Can explode hoses or damage the pump. Always close slowly.
  • Drafting:
    Pulling water from a static source (lake, pool) using a hard suction hose, instead of getting pressure from a hydrant.
  • Changeover Valve:
    The pump has two "gears": Pressure (Series) vs Volume (Parallel). Usually kept in Volume mode unless pumping high-rises.